Predictive maintenance for steel plants
Track vibration and temperature on critical pump, blower, crusher, and conveyor motors. Give your maintenance team evidence to investigate bearing wear, imbalance, and misalignment before an unplanned stop.
PREDICTIVE MAINTENANCE FOR INDUSTRY.
Know before
it stops.
UNINTERRUPTED. UNCOMPROMISED.
Your factory speaks.
We help you hear it 14 days early.
Industrial IoT sensors and vibration analysis for motors. Help prevent motor failure and reduce factory downtime with continuous condition monitoring, engineered in India.
3–5 critical motors. Measurable ROI.
THE AUGUR FORGE ARCHITECTURE 3D SYSTEM WALKTHROUGH +
AF — INDUSTRIAL INTELLIGENCE / 001
CHAPTER 01 / 07
Intelligence starts on the floor.
Every critical motor. One connected view.
ENGINEERED IN INDIA. FOR INDUSTRY.
Pumps Blowers Crushers Compressors
01 — 500 HP01 / THE COST OF STANDING STILL
Downtime has a price.
Put a number on it.
One motor failure. ₹1L–₹3L+ in repairs, lost production, and emergency downtime.
What could your plant prevent?
PLANT DOWNTIME SAVINGS CALCULATOR
1 MOTOR100 MOTORS
Motors × breakdowns/year × cost × 75% prevention.
YOUR POTENTIAL UPSIDE
Estimated Annual Breakdown Cost Prevented
₹Lakhs/ year
Claim Your 6-Week Pilot Illustrative gross savings at 75% prevention, before subscription and hardware costs. Your pilot measures actual performance.
02 / FROM REACTIVE TO READY
Same factory.
A different tomorrow.
25–30% lower maintenance costs. 70–75% fewer breakdowns. Give your team the foresight to keep production moving.
WITHOUT AUGUR FORGE
02:00 AM
The 2 AM nightmare.
The line is down. Your phone won’t stop.
CRITICAL FAULT DETECTED
- Unplanned breakdowns. Emergency repairs.
- Burnt stator coils. A production line at a standstill.
- ₹3L+ lost production per shift.
THE OLD WAYREACT. REPAIR. REPEAT.
WITH AUGUR FORGE
ALL SYSTEMS NORMAL
Total predictability.
Your team is ready. Your production keeps moving.
CONTINUOUS CONDITION MONITORING
- 14-day advance warning. Time to act.
- Eliminate up to 75% of breakdowns.
- Plan a 30-min bearing replacement during off-hours.
THE AUGUR FORGE WAYSEE IT. PLAN IT. PREVENT IT.
Illustrative maintenance scenarios. Repair times depend on the motor and fault; performance is validated during your pilot.
03 / HARDWARE MEETS INTELLIGENCE
Augur Forge Motor Condition Monitoring IoT Kit
An industrial motor monitoring kit combining motor-side vibration and temperature sensing, electrical current and voltage monitoring, and a local gateway for AC induction motors in Indian factories.
Designed for AC induction motors from 1 HP to 500 HP, with local IEEE 802.11 connectivity. Confirm equipment compatibility with the plant team before installation.
Explore kit details and installation requirements01 / SENSE AT THE SOURCE
Motor Side Unit
A compact edge node. A complete picture of motor health. Mounted on the end-bell, listening for the earliest signs of trouble.
- Piezo vibration sensing
- Temperature monitoring
- Edge AI anomaly detection
- IP65 hardware
02 / UNDERSTAND THE LOAD
Energy Side Unit
Non-invasive current sensors on your electrical panel reveal load changes and electrical stress without interrupting operations.
- Non-invasive current sensors
- DIN-rail installation
- Load pattern analysis
- Electrical health insights
03 / CONNECT THE INTELLIGENCE
Gateway & Intelligence
A local gateway links your sensors and on-premise command center using IEEE 802.11 wireless standards. Clear dashboards, early warnings, and actionable maintenance insights.
- IEEE 802.11 Industrial Wireless
- Local gateway included
- On-premise command center
- 14-day advance warnings
- Mobile health notifications
YOUR CRITICAL MOTOREDGE INTELLIGENCECONNECTED INSIGHTSCONFIDENT DECISIONS
BUILT AROUND YOUR MACHINERY
Keep critical motors.
Keep production moving.
Industrial IoT sensors in India, built to help you reduce factory downtime through planned maintenance.
Vibration analysis for motors
Combine motor-side sensing with electrical load monitoring to understand changes in machine condition. Plan inspections and repairs around production, with a six-week pilot to validate results on your equipment.
Condition monitoring for heavy industry
For factory owners, plant managers, and maintenance teams in India: start with 3–5 critical assets. Assess machinery problems, installation requirements, and potential downtime savings with our engineers.
DESIGNED FOR THE FACTORY FLOOR
1–500 HPAC induction motors
Piezo vibration
& temperature sensing
& temperature sensing
Pumps · Blowers
Crushers · Compressors
Crushers · Compressors
THE 6-WEEK PILOT
Proof, on your
factory floor.
Start with 3–5 critical motors.
Scale when the numbers make sense.
01
WEEK 01—02
Connect. Observe.
We install sensors on 3–5 critical motors. Vibration, temperature, and electrical data start flowing from your factory floor.
02
WEEK 03—04
Learn your machines.
AI establishes a baseline for your equipment, surfacing anomalies and the early signals your maintenance team needs.
03
WEEK 05—06
Let the data decide.
Review your motor health dashboard and personalized ROI report. Make your next move with evidence from your own plant.
A CLEAR INVESTMENT
Industrial intelligence.
Grounded pricing.
One transparent monthly price per motor.
Purpose-built hardware. Continuous foresight.
CONTINUOUS-DUTY ASSETS01
Pumps & Blowers
₹8,500/motor/month
+ ₹15,000 one-time per unit
- Motor Side Unit (vibration + temp)
- Energy Side Unit (current + voltage)
- Cloud dashboard access
- WhatsApp/SMS failure alerts
- Monthly health reports
- 8-hour installation support
HEAVY-DUTY ASSETS02
Crushers & Compressors
₹12,500/motor/month
+ ₹22,000 one-time per unit
- Everything in Pumps & Blowers
- Multi-bearing monitoring
- Dedicated maintenance advisor
- Custom failure model training
- Priority 4-hour support SLA
Begin with a 6-week pilot on your most critical assets. Evaluate your plant’s ROI before scaling.
BUILT IN INDIA. BUILT FOR INDUSTRY.
Engineering across
every layer.
From the physics of a bearing to the intelligence in your dashboard. Meet the team behind Augur Forge.
AF / 01
Libihari K B
Embedded AI Engineer
BTech EEEMachine Learning
AF / 02
P H Sreedeep
Hardware Design & Test Engineer
BTech EEEPCB Design
AF / 03
Midhun Nandakumar
Applied Physics
BSc PhysicsVibrations & Sensor Data
AF / 04
Amaldev V R
Industrial IoT Packaging Engineer
BTech EEEEnclosure Design
AF / 05
Lloyd T J
Electronics Assembly Engineer
BTech EEEHardware Integration
AF / 06
Amartya Ajith K
Cloud & Backend Analyst
BCACloud Infrastructure & APIs
YOUR NEXT FAILURE IS OPTIONAL.
Know before
it stops.
Your motors. Your data. Your proof.
Start with a 6-week pilot.
3–5 critical motorsA clear ROI reportInstallation support included
TALK DIRECTLY TO OUR ENGINEERING TEAMlibi@augurforge.com+91 9778586045Start a conversation on WhatsApp
PILOT APPLICATION
Let’s talk about your plant.
01What is motor condition monitoring?+
Motor condition monitoring tracks signals such as vibration, temperature and electrical measurements to assess a motor's health over time. Maintenance teams use changes in these signals to investigate developing problems and plan maintenance.
02Which motors can Augur Forge monitor in India?+
Augur Forge monitors AC induction motors from 1 HP to 500 HP, focusing on pumps, blowers, crushers and compressors in Indian factories. Equipment suitability is assessed with the plant team before a pilot.
03How do Augur Forge sensors connect inside a factory?+
Sensors communicate locally with the gateway using IEEE 802.11 wireless standards. The gateway brings their data to the on-premise command center.
04How should an Indian factory evaluate a predictive maintenance supplier?+
Compare the supplier's motor compatibility, measured signals, installation requirements, connectivity, maintenance workflow, support and total cost. Agree on pilot success criteria and assess findings against inspection or maintenance evidence from your own equipment.
05How does Augur Forge's predictive maintenance pilot work?+
The six-week pilot starts with 3–5 critical motors. At the end, the plant team reviews detected anomalies and projected savings in an ROI report before deciding whether to continue. Projected savings are estimates, not guaranteed results.